Custom Metal Stamping Components & Parts Manufacturing
By collaborating with a seasoned, top-tier parts manufacturer, you will have access to a wide array of standard tooling choices available. Sometimes, though, regular options might be insufficient. When contemplating one or more custom components, it's important to know when to pursue custom manufacturing instead of standard options, and what factors to consider for making the most advantageous choice.
Bespoke vs. Conventional Deep Drawn Production
The majority of projects can be completed using standard deep drawing dies, even when they feature intricate shapes. However, utilizing standard components rather than creating new ones from the ground up will inevitably restrict your choices and may not meet your requirements. If you require a rare angle, depth, or shape, for instance, you may have to design and create prototypes to produce a completely tailored component.
Nonetheless, this method is costly and requires more time compared to utilizing standard components. To enjoy the advantages of both custom and standard solutions, seek a manufacturer capable of adjusting existing components to meet your requirements. This method is referred to as a “custom-standard” solution, and when these adjustments are slight, it is typically quicker and less expensive than creating a new component entirely. Cans, cases, enclosures, covers, and headers can all be easily altered through deep draw manufacturing. For instance, if you possess a typical can featuring a welded or brazed bracket, a manufacturer can substitute the can with a tailored version that includes a drawn flange. In this case, the manufacturer will have delivered a tailored-standard solution that is more efficient than the standard choice but quicker and cheaper than creating the part from the ground up.
Typical Adjustments for Deep Drawn Stamping
Numerous modifications can be integrated into conventional deep-drawn elements. For instance, beads, ribs, holes, inserts, notches, slots, trimming, embossing, dimpling, and marks can all be incorporated during the deep draw tooling procedure to produce a nearly bespoke component. Brackets may also be added, and options for paint, powder coating, silk-screened designs, and different types of plating are accessible too. Integrating these secondary standard modifications into the deep draw manufacturing process can decrease production time and costs while enhancing the overall quality of the product.
Advantages of Customized Finishes
Tailored finishes can be implemented at the conclusion of the deep draw metal stamping process. Numerous alternatives offer distinct features or qualities for particular uses. Processes such as marking, for instance, apply identifying numbers, letters, or symbols to a component. Embossing carves shallow designs into the metal or elevates the surface to form distinct characters. Notches and threading are two procedures that ensure a proper fit.
Additional efficiencies can frequently be achieved by obtaining a custom deep-drawn component that is already prefinished with paint or a chemical coating to ensure corrosion resistance (a method known as passivation). Electro-polishing, plating, brazing, laser drilling, and laser etching are finishing services that modify the surface of materials and can fulfill either a practical or aesthetic function.
What does “Part Complete” mean?
If a system is partially complete, it signifies that all the required operations are executed in a single process. This method offers numerous benefits compared to conventional, multi-tier assembly; generally, it delivers improved precision, efficiency, and processing time, provided that all technical specifications can still be satisfied.
If you need to perform additional operations after receiving a part, consult with a manufacturer to see if some of these processes can be completed during the deep draw procedure. Consolidating these steps could enhance the cost-effectiveness of assembly and reduce chances for human mistakes.
Zhuwei’s Standard Toolset Library
Prior to asking for a quote from a deep-draw manufacturer, examine their tooling catalog. The producer ought to provide a catalog of standard items with no extra tooling fees, which will assist in managing your total expenses and delivery time. Although some tooling may be necessary, a manufacturer with a comprehensive standard library can frequently utilize their current components to offer a budget-friendly solution.
Zhuwei standard tools library features more than 15,000 distinct components. We simplify finding exactly what you want by enabling users to search using part number, keyword, size, diameter, shape, application, or material. With our comprehensive catalog, we can adapt current components to allow you to choose the features you want in your finished product. Whether you need a unique finish or a better assembly procedure, Zhuwei can offer a standard, tailored, or custom-standard solution to meet all your requirements.
Bespoke Stamped Component Solutions from Zhuwei
Zhuwei is a company certified with IOS-9001 that has been creating and producing top-quality metal stamping solutions since 2008. In 2010, we transitioned our 8,000-square-foot facility to fully green manufacturing. For custom components, Zhuwei provides deep drawn stamping services to enhance product quality and streamline lead time. For assistance with your upcoming custom component solution or to determine the best stamping service for your needs, reach out to Zhuwei today.